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Cable Voltage Drop Calculator (IEC 60364 Method)

Enter the design current, cable length, cross-section, power factor and voltage to get the voltage drop in volts and percent, checked against the common IEC 60364-5-52 limits. Defaults are the benchmark for a 230/400 V three-phase circuit with 150 m of 35 mm² copper.

Inputs

Units
A
mm²
V
For a 230/400 V system enter 230 V (line to neutral)
mΩ/m
IEC default 0.08 mΩ/m

Results

Relative voltage drop Δu3.839 %
Voltage drop u (IEC Annex G)
8.829 V
Circuit voltage drop ΔU (line-to-line for three-phase)
15.29 V
Conductor resistance R
0.09643 Ω
Notes
  • Above 3 %: the recommended limit for lighting circuits (IEC 60364-5-52 Table G.52.1, supplied from a public LV network)
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Results are for reference; check them against the applicable engineering codes. Everything is calculated in your browser and your inputs are not uploaded.

Formula and basis

  • u = b · (ρ₁ · L / S · cos φ + λ · L · sin φ) · I_B
  • Δu = u / U₀ × 100 %
  • Three-phase b = 1, single-phase b = 2
  • Three-phase line-to-line drop ΔU = √3 · u = √3 · I · L · (R cos φ + X sin φ), same percentage

Standards and sources

  • IEC 60364-5-52:2009 Annex G (adopted as GB/T 16895.6-2014): voltage drop formula; ρ₁ = 1.25 × resistivity at 20 °C (copper 0.0225, aluminium 0.036 Ω·mm²/m); λ default 0.08 mΩ/m
  • IEC 60364-5-52 Table G.52.1: supplied directly from a public LV network, lighting 3 % and other uses 5 %; from a private supply, 6 % / 8 %
  • GB 50052-2009 (China) clause 5.0.4: permitted voltage deviation at motor terminals ±5 %

Worked example (industry benchmark)

230/400 V three-phase, 150 m of 35 mm² copper, 100 A, cos φ 0.85

Inputs: I_B = 100 A, L = 150 m, S = 35 mm², copper ρ₁ = 0.0225 Ω·mm²/m, λ = 0.08 mΩ/m, cos φ = 0.85, U₀ = 230 V, three-phase

Relative voltage drop Δu3.839 %
Voltage drop u (IEC Annex G)8.829 V
Circuit voltage drop ΔU (line-to-line for three-phase)15.29 V
Conductor resistance R0.09643 Ω

The example matches industry benchmark GC-IND-EL-VD-001 in our repository (expected values derived independently with 50-digit decimals and checked by automated tests).

FAQ

What voltage drop is allowed?

IEC 60364-5-52 recommends 3 % for lighting and 5 % for other uses when supplied directly from a public LV network, and 6 % / 8 % from a private supply. Local rules may differ; check your national code.

How do the three-phase and single-phase formulas differ?

In a single-phase circuit the current flows through both the line and neutral conductors, so b = 2; in a balanced three-phase circuit the neutral carries no current and b = 1. Percentages are relative to the phase voltage U₀.

Why 0.0225 and not copper's 0.0175 Ω·mm²/m?

IEC Annex G uses the resistivity at normal operating temperature, about 1.25 times the 20 °C value: 0.0225 for copper and 0.036 for aluminium.

What reactance should I use?

Without manufacturer data IEC uses 0.08 mΩ/m. Large single-core cables laid apart have higher reactance; use the manufacturer's value.

Can I save the calculation or export a report?

Yes. Click "Save to project / export report" and create a free account; your inputs open as a new project in the workspace, where you can save and export a Word / PDF report.

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